The Fuel Purification System is a self-contained fuel quality maintenance system developed for stored diesel and biodiesel fuels. The system effectively removes water and solids to 2 microns, insuring the availability of clean, dry, contaminant-free fuel for standby diesel generators and other fuel storage facilities. By maintaining clean, dry fuel, the Fuel Purification System eliminates the need for biocides and chemical additives, resulting in additional savings and ensuring quick starts and trouble-free operation of your engines. The FPS-3 can service tanks up to 12,000 gallons in size and is fully automated with remote monitoring capabilities. Fuel Purification units are attractively packaged in a rugged enameled steel cabinet and are designed with high quality industrial components to assure prolonged life and trouble-free operation.

Benefits

• Eliminates annual tank cleaning, fuel purchases, and disposal costs.
• Discourages the growth of bacteria, reducing the need for expensive additives.
• Removes contaminants to 2 microns, exceeding manufacturers recommendations.
• Operates unattended with multi-tank capability.

FPS systems are provided with a hinged lid and quick-release access panels for easy installation and service.

Construction

• The FPS-3 services tanks to 12,000 gallons; other sizes are available.
• Multi-tank manifold options are available.
• Operating status and alarms:
• Emergency rupture/flood condition (auto-shutdown).
• Waste tank full alarm.
• Operating indicators.
• Manifold vacuum monitor.
• Change filter light and horn.
• Automatic waste drain included.
• TEFC motors rated for continuous operation.
• Remote monitoring and control.
• High reliability industrial design.

System Description

Main Breaker - Located inside the NEMA-4x enclosure the main breaker provides thermal-magnetic overload protection for the system and operator power disconnect.
Secondary Protection - A short-proof power supply protects the PLC and low-voltage operator interface power circuits. Thermal-delay breakers provide secondary protection to the pump motors. The motors are thermally protected to IEC standards.
PLC Functions - The microprocessor based PLC consists of an industrial microcontroller and a 4 line LCD display. The PLC contains a real-time clock with a ten-year rated (in power-fail) battery backup. The controller manages all functions of the fuel purification system.
Low Voltage Operation - Operator interfaces and external circuitry are driven by an isolated NEMA rated 24 volt DC control circuit.
Electrical Enclosure - All electrical switching and control devices are enclosed in weather-tight NEMA-4x rated enclosures.
Wiring - All primary and secondary wiring is 600v rated THHN oil-resistant stranded AWG wire. Liquid-tight conduit is utilized for added safety and reliability. Low voltage wiring is protected to NEMA-4x oil-tight ratings.
Power Switching - IEC rated contactors are provided to handle motor loads and interface to the PLC.
Motors - Primary motor is TEFC thermally protected, rated for continuous operation to provide years of trouble-free operation.
Circulator Pump - The primary pump is a self-priming positive-displacement type, heavy-duty unit. It is sealed and maintenance free and is a specific-purpose pump designed for operation with diesel and biodiesel fuels.
Waste Pump - The FPS-3 waste pump is a positive-displacement type, heavy-duty unit. It is sealed and maintenance free and is a specific-purpose pump designed for operation with water, diesel, and biodiesel fuels.
Filtration module - the FPS-3 canister contains a single replaceable filter element. Elements are available from 30 down to 2 microns. Elements are field replaceable, which is easily done by shutting the system down and removing the filter housing. Access is through a hinged top and front cabinet panel. A pressure/vacuum release fitting is provided to facilitate vacuum break.

Remote Monitoring - A remote interface connection is provided for shutdown and alarm operation. The remote control unit is an option available through FPS. Some models include dial-up and remote capabilities.
Indicators and Alarms - An audible alarm is provided to alert personnel to required filter changes or other error conditions. Visible and remote alerts are provided in the event the alarm-silence is activated.
Transducers and Sensors - An electronic transducer is provided to allow the PLC to determine when filter change and other operational errors occur. Flood and waste-overfill sensors provide the PLC with indication of those respective conditions.
Calibration and Startup - The system is self-calibrating based on initial setup parameters. The PLC accepts inputs for tank-size and other configuration data upon installation. When the unit first operates or a filter has been changed the PLC computes ranges that further determine the operating parameters and alarm set points.
Cabinet - The FPS cabinet is a heavy-duty industrial enameled steel cabinet. All components are primed and painted to insure corrosion protection and an attractive finish. The standard colors are White and Green. The FPS-3 is shipped on roller wheels, which may be removed for pad or wall mount applications.

Optional Features

Multi-Tank Manifold - A valve manifold and programming option provide capabilities for split and multi-tank applications. The multi-tank option supports from 2 - 5 tanks.
Manual Waste Drain - Deletes the auto-drain feature and holding tank.
Custom Installation - Provides field and engineering support for custom configurations and installations. Contact our engineering staff for special requirements.
Paint Options - OEM and custom paint color schemes for special orders.
Specification : FPS-3-SA-0-0000
[Fuel Purification System : 3 gpm, single manifold, auto-drain, non-custom, standard colors]
Capacity : 3 gallons per minute
Voltage : 110VAC, 60hz, single phase, 15amp circuit
Dimensions : 24" x 38" x 10" (W x D x H)
Weight : Approximately 240lbs.
Shipping Weight : Approximately 260 lbs